Warehouse Racking Engineering and Manufacturing
Turnkey Engineering & OEM Services

Custom Warehouse Racking Services & Design

Engineered storage solutions for North American distribution centers, 3PL facilities, and equipment distributors. From 24-hour CAD layout planning to precision manufacturing and global shipping.

Engineering Authority

Warehouse Storage Solution Experts

Guangzhou Heda Shelves Co., Ltd. delivers comprehensive, factory-direct OEM and ODM services for international warehouse operators, commercial general contractors, and material handling dealers. Leveraging over 25 years of structural fabrication expertise, our dedicated engineering division designs custom pallet racking, industrial shelving, and multi-tier mezzanine platforms engineered to maximize vertical cube utilization, improve SKU throughput, and lower total cost per pallet position.

Our heavy-duty fabrication campus covers over 323,000 sq ft (30,000 m²) and is equipped with advanced automated roll-forming lines, automated CNC punching, robotic welding stations, and an environmentally compliant multi-stage electrostatic powder coating facility. Every project is configured to meet North American seismic standards, fire flue spacing regulations, and forklift operating clearances.

24h
CAD Layout Turnaround
Q235B
Certified Structural Steel
100%
Export Bundle Protection
Guangzhou Heda Shelves Co., Ltd. warehouse racking engineering team
Seamless B2B Collaboration

How We Cooperate: 5-Step Project Execution

A rigorous, transparent engineering workflow designed to ensure complete structural compliance, prompt delivery schedules, and zero-defect installation for overseas buyers.

01

Project Intake & Sizing

Submit your facility architectural floor plan, clear ceiling height, pallet dimensions (standard 48×40 inch GMA or custom skids), weight ratings, and forklift turning radius specifications.

02

Technical Review & CAD

Our structural engineers review storage density, egress routes, and NFPA flue spaces, generating precise 2D CAD plan views and beam elevation profiles within 24 to 72 hours free of charge.

03

3D Modeling & Contract

Upon initial layout validation, we provide comprehensive 3D visual renderings and stamped-calculation-ready shop drawings in imperial units (lbs, ft, in) for seamless review and sign-off.

04

Precision Roll-Forming

Production begins utilizing high-tensile Q235B cold-rolled steel coil. Profiles undergo automated column punching, continuous robotic welding, shot blasting, and high-adhesion powder coating.

05

Container Packing & Ocean Logistics

Beams and uprights are packaged with heavy nylon strapping, shock-absorbing bubble wrap, and steel corner guards, optimized for 20ft and 40ft HQ container loading to North American seaports.

Engineering Deliverables

Professional Layout & 3D Modeling Services

Whether configuring a greenfield fulfillment center or retrofitting an active commercial warehouse, Guangzhou Heda Shelves Co., Ltd. provides comprehensive engineering documentation to accelerate your project.

CAD warehouse racking design and layout plan
Deliverable 01

Fast CAD Layout Planning

Architectural plan views, aisle dimensioning, column placement, and forklift turning radiuses mapped out in detail within 24 to 72 hours based on your facility drawing.

Imperial Units (lbs/ft) NFPA Flue Space Aisle Clearances
Photorealistic 3D warehouse mezzanine and racking rendering
Deliverable 02

3D Photorealistic Renderings

High-resolution 3D visualizations showing multi-tier structures, picking levels, staircase egress, and pallet density, enabling stakeholders to validate operations before steel fabrication.

Stakeholder Review Interference Check Structural Depth
Turnkey full warehouse storage master plan
Deliverable 03

Full Warehouse System Planning

End-to-end integration covering selective racking, high-density radio shuttle lanes, carton flow systems, and structural mezzanines matched to your throughput demands.

High Density FIFO / LIFO Rotation Automation-Ready
Safety & Protection Components

Engineered Pallet Rack Accessories

Ensure regulatory safety compliance and long-term asset protection with our complete catalog of industrial-grade accessories, manufactured to match all standard upright frames.

Racking safety column protectors and back mesh netting

Racking Safety Accessories

Heavy-duty structural column guards, end-of-aisle wrap protectors, wire mesh safety backstops, and pallet support bars to protect personnel and structural steel.

Heavy-duty rackable steel pallets for heavy loads

Rackable Steel Pallets

Reinforced welded steel skids with 4-way forklift entry, offering high-capacity load ratings for heavy automotive, chemical, and industrial storage applications.

Mobile industrial warehouse ladder cart for order picking

Mobile Ladder Carts

Ergonomic rolling ladder carts featuring automatic spring-loaded wheel braking, slip-resistant treads, and integrated safety handrails for manual order fulfillment.

Industrial wire mesh container for bulk warehouse parts

Wire Mesh Containers

Collapsible, stackable galvanized wire mesh bulk containers equipped with drop-gate fronts for fast inventory visibility, bulk picking, and space savings.

Field Assurance

Turnkey Installation Guidance & Field Support

Overseas projects succeed when installation is seamless. Guangzhou Heda Shelves Co., Ltd. provides a dual-mode installation framework engineered to minimize downtime and eliminate on-site confusion.

A

Numbered Bundle Tagging

Every frame, beam level, and bracing member is labeled with component IDs corresponding exactly to the assembly master plan.

B

3D Exploded Drawings

High-clarity step-by-step CAD isometric diagrams detailing baseplate anchoring, beam connector locking pins, and torque specs.

C

Video Walkthroughs

Comprehensive video assembly documentation illustrating proper sequencing, column leveling, and diagonal brace orientation.

D

Remote Engineering Support

Direct communication via phone, email, and live video conference with our engineering team for on-the-spot technical problem solving.

E

On-Site Project Dispatch

For large-scale, automated, or complex multi-tier mezzanine installations, supervising engineers can be deployed on site.

Installation support step 1: baseplate alignment
Baseplate Positioning & Leveling
Installation support step 2: upright frame erection
Upright Frame Erection
Installation support step 3: beam connection and lock pins
Connector Beam Locking
Installation support step 4: cross-bracing structural assembly
Diagonal Bracing & Plumb Verification
Installation support step 5: decking and pallet support bars
Decking & Safety Accessories
Installation support step 6: final structural inspection
Final QC Inspection & Sign-off
Verified Integrity

Racking Structural Verification & QC Testing

Safety is non-negotiable in heavy-duty warehousing. Every batch of cold-formed profiles undergoes destructive and non-destructive load-deflection testing to verify compliance with international load standards.

Automated beam load testing and deflection verification

Beam Load-Deflection Verification

Beams undergo calibrated hydraulic pressure testing under 1.5× nominal working load to confirm that vertical deflection remains strictly under the standard 1/180 span limit without permanent deformation.

Column compressive testing and weld integrity inspection

Upright Compressive & Weld Testing

Upright columns and connector weld brackets are inspected via automated non-destructive weld testing and axial compression testing, guaranteeing stability under high seismic and dynamic impact loads.

Knowledge Center

Frequently Asked Questions on Custom Racking Services

Direct answers for logistics directors, project engineers, and procurement managers evaluating factory-direct racking from Guangzhou Heda Shelves Co., Ltd.

What is the Minimum Order Quantity (MOQ) for custom OEM/ODM racking services?

Our standard minimum order is project-based or approximately 50 sets for regular structural storage designs. For distribution partners, turnkey projects, and full-warehouse OEM contracts, we engineer and supply complete 20ft and 40ft high-cube ocean containers tailored to your timeline.

What installation support services do you offer for overseas projects in the USA and Canada?

Guangzhou Heda Shelves Co., Ltd. provides robust dual-mode installation assistance: (1) Comprehensive Documentation: Detailed CAD layout manuals, isometric 3D exploded diagrams, numbered part tags, and high-definition assembly video guides. (2) Engineering Consultation: Live remote technical advisory for local installation crews, and optional on-site supervising engineer deployment for complex structural mezzanines or automated shuttle racking projects.

What grade of raw steel is used, and how do you guarantee structural load-bearing safety?

We manufacture exclusively using certified high-yield Q235B cold-rolled structural steel (equivalent to ASTM A36 / ASTM A1011). Upright columns and load beams are produced on precision automated roll-forming lines, complying strictly with ISO 9001:2015, CE Marking (EN 15512 / CE-CPR), and RoHS environmental standards. Load calculations are documented in both imperial (lbs) and metric specifications.

Can you provide customized OEM/ODM branding and RAL color matching for distributors?

Yes. We partner extensively with material handling equipment distributors, system integrators, and racking contractors across North America. We provide tailored private-label branding, laser-cut logo plates, custom RAL electrostatic powder-coat finishes (standard Safety Orange, Industrial Blue, Traffic Yellow, or custom corporate palettes), and specialized retail or jobsite packaging.

Where is your factory located, and are factory audits welcomed?

Our comprehensive 323,000 sq ft manufacturing facility is situated in the Pearl River Delta industrial hub in Guangdong, China. We warmly invite procurement managers, third-party inspection agencies (such as SGS, TUV, or Bureau Veritas), and engineering clients for in-person facility audits or scheduled interactive video factory tours.

What is your standard export packaging to prevent damage during ocean transit?

All racking beams and upright columns are bundled securely using steel strapping, wrapped in tear-resistant nylon protective wrap, and reinforced with shock-absorbent multi-layer bubble wrap. Critical corners and connector clips are shielded with protective edge guards. Components are packed in container-optimized wooden skids to ensure moisture protection and rapid offloading at destination ports.

What is the standard production and shipping lead time?

Standard fabrication lead time ranges from 15 to 30 working days depending on order tonnage, custom roll-forming specifications, and finish requirements. Ocean container shipping to major North American ports (Los Angeles, Long Beach, Houston, Savannah, New York/New Jersey, Vancouver) typically takes 18 to 28 days.

Ready to Engineer Your Warehouse Storage System?

Submit your facility dimensions, clear height, pallet weights, and operational requirements. Our senior structural engineers will prepare an itemized quote, 2D CAD layout, and load capacity schedule within 24 hours.

Free 24-Hour CAD Layout Load Calculations in LBS & FT Guangzhou Heda Shelves Co., Ltd. Quality
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