Detachable System
Industrial Heavy-Duty Detachable Steel Passenger Tire Storage Rack
- Modular Nesting
- 1,200 kg / Tier
- Anti-Deform Q235B
Engineered Storage Portfolio
High-Performance Warehouse Systems Sourced Directly from China
Combining heavy-duty cold-formed structural steel with automated robotic welding, our certified warehouse configurations deliver superior volumetric efficiency across Swiss distribution hubs.
Detachable System
Adjustable Beam
Selective & Double Deep Adjustable Beam Pallet Rack (2-4 Ton)
- Up to 4,000 kg Beam
- Epoxy Powder Coat
- EN 15512 Certified
Manual Handling
MDF Heavy-Duty Industrial Wall Shelf & Picking Board System
- High-Density MDF
- Fast Wall Anchor
- Small Parts Kitting
High Interchange
Heavy Duty Industrial Teardrop Compatible Pallet Racking
- Teardrop Pattern
- 50mm Pitch Step
- Anti-Rust Primer
Dynamic Gravity
Galvanized Heavy-Duty FIFO Dynamic Gravity Pallet Flow Rack
- Auto Speed Brakes
- Hot-Dip Galvanized
- Strict Date FIFO
High Density LIFO
Factory High-Density 5-Layer Deep Drive-In Storage System
- 85% Floor Utilization
- One-Piece Rail Arms
- Cold Room Proof
Flexible Stacking
Heavy-Duty 4-High Stackable Steel Manurack Pallet Container
- No Fixed Anchor
- Foldable Empty
- 1,500 kg Stacking
Corrosion Shield
Corrosion-Resistant Structural Drive-In Pallet Storage Matrix
- Heavy Gauge Steel
- Floor Guide Rails
- Forklift Impact Bar
Strategic White Paper
Engineering Double Deep Warehouse Racking for Swiss Land Economics
In a country where commercial real estate costs in the Zurich-Basel-Geneva golden triangle exceed 220 CHF to 350 CHF per square meter annually, vertical spatial optimization is a financial necessity.
1. The Spatial Dilemma in Swiss Logistics Centers
Switzerland presents one of Europe’s most unique geographic and economic challenges for supply chain infrastructure. Constrained by alpine geography and stringent federal cantonal zoning policies (such as the Swiss Spatial Planning Act / Raumplanungsgesetz - RPG), industrial land availability is exceptionally scarce. Warehouses constructed along prime distribution belts—including the Egerkingen-Olten-Härkingen crossroads, the Limmattal freight zone, and the Greater Geneva logistics arc—must extract maximal volumetric storage from every single cubic meter of clear height.
Traditional selective racking reserves over 60% of total floor surface solely for forklift turning aisles. While selective layouts deliver 100% individual pallet selectivity, the resulting storage density falls significantly short when dealing with medium-velocity stock keeping units (SKUs) comprising 2 to 10 pallets per batch. This is where Double Deep Pallet Racking becomes the premier structural solution: storing pallets two-deep in back-to-back configurations, eliminating an entire aisle for every two rack pairs, and immediately elevating storage capacity by 30% to 55% without expanding building footprints.
Key Engineering Formula: Under the European Standard EN 15512 (Steel static storage systems), Double Deep configurations engineered by Guangzhou Heda Shelves calculate load displacement across coupled upright frames, utilizing 5-hook cold-stamped beam connectors that deliver 18% higher torsional rigidity than conventional teardrop systems. This ensures zero excessive mast oscillation when specialized pantograph or telescopic-fork reach trucks operate at heights exceeding 11.5 meters.
2. Analytical Benchmarking: Storage System Architectures
To assist Swiss logistics directors, intralogistics planners, and supply chain project leads in making data-driven investments, the structural engineering team at Heda Shelves has modeled the comparative metrics below across standard 1,200 × 800 mm Euro Pallets (EPAL 1):
| Racking Topology | Volumetric Storage Density | Pallet Selectivity | Aisle Width Reqt. | MHE Investment (Trucks) | Relative CapEx per Pallet |
|---|---|---|---|---|---|
| Selective Pallet Racking | Low (40-45%) | 100% Direct | 2.8m – 3.4m (Standard) | Standard Counterbalance / Reach | Baseline (1.0x) |
| Double Deep Racking (Heda System) | High (60-68%) | 50% Semi-Direct | 2.9m – 3.2m (Pantograph) | Deep-Reach Pantograph Truck | Moderate (1.18x) |
| Drive-In Racking | Very High (75-80%) | Low (FILO Only) | Dedicated Drive-In Lanes | Narrow Chassis Counterbalance | Higher (1.35x) |
| Pallet Flow (Gravity FIFO) | Maximum (85%) | FIFO Lane End | Separate Load & Unload Aisles | Standard Counterbalance | Premium (2.4x – 3.1x) |
| Automated Radio Shuttle | Maximum (85-90%) | FIFO or LIFO | Minimal Transfer Aisles | Standard Lift + Li-Ion Shuttle | High Automation (3.5x – 4.8x) |
3. Dynamic Seismic Integrity & Swiss Structural Building Codes
A critical consideration often overlooked by non-European racking importers is Switzerland’s specific seismic profile. In cantons like Valais (Wallis), Basel-Stadt, and Central Switzerland (Graubünden / Uri), seismic zones classified under SIA 261 (Actions on Structures) require rigorous static validation. Racking is classified as a permanent industrial load-bearing structure. Failure to verify structural baseplate anchor shear stresses and beam-to-column rotational stiffness can result in building permit rejections by local municipal building authorities (Bauinspektorat).
Guangzhou Heda Shelves manufactures all columns, bracing profiles, and load beams using high-tensile hot-rolled micro-alloyed strip steel conforming to European grades Q235B (comparable to S235JR) and Q355B (comparable to S355JR). Our structural calculations provide third-party finite element analysis (FEA) data sheets matching EN 15512:2020 and Swiss SUVA (Swiss National Accident Insurance Fund) occupational storage guidelines, facilitating seamless sign-off by Swiss Engineers of Record (Bauingenieure).
Localized Applications
Precision Racking Systems Tailored to Key Swiss Industries
From the pharmaceutical innovation clusters of Basel to the luxury watchmaking cleanrooms of the Jura Arc, our systems are engineered to meet exacting Swiss standards.
Life Sciences & Pharma Logistics (Basel Hub)
The pharmaceutical corridor surrounding Basel and Novartis/Roche supplier hubs demands sterile, audit-ready facilities. Our Double Deep systems incorporate non-toxic, electrostatic antimicrobial powder coatings resistant to regular chemical sanitization, paired with galvanized wire mesh decking to ensure zero debris accumulation for GMP compliance.
Watchmaking & Micro-Mechanics (Jura Arc)
Across La Chaux-de-Fonds, Biel/Bienne, and Neuchâtel, precision micro-mechanics require zero-deflection storage for sensitive tooling dies, precision raw bars, and finished components. We supply customized multi-tier picking structures integrated with Double Deep base racks, maintaining tolerances under 1.5mm across spans.
National 3PL Distribution (Mittelland Crossroads)
Positioned along the motorway nexus of Olten, Härkingen, and Rothrist, Swiss contract logisticians handle high turnover rates for grocery and e-commerce giants. Double Deep racking enables immediate throughput gains, allowing operators to dedicate the rear position to replenishment reserve and the front to active replenishment.
Production Excellence
Inside Heda’s 10-Step Controlled Manufacturing Process
Every upright frame, support beam, and safety locking pin is produced on fully automated continuous production lines, ensuring complete batch consistency and traceability.
STEP 01
Certified Coil Sourcing
Inspection of prime Q235B / Q355B coil steel with complete chemical mill test certificates (EN 10204 3.1).
STEP 02
Precision Slitting
Automated slitting machines cut heavy steel coils to microscopic dimensional width tolerances (±0.1mm).
STEP 03
CNC Column Punching
Multi-station automated hydraulic presses punch continuous 50mm pitch hook patterns for beam adjustment.
STEP 04
Cold Roll-Forming
24-stage roll-forming lines fold upright profiles with up to 12 cold-rolled bending stiffeners for extreme load strength.
STEP 05
Interlocking Box Beams
Twin C-section interlocking automated seams generate heavy-duty box beams with continuous laser welds.
STEP 06
Robotic Connector Weld
Multi-axis robotic arms weld solid cast 4 or 5-jaw connectors to beams with zero splatter and complete penetration.
STEP 07
Deburring & Polishing
Automated mechanical rotary deburring eliminates sharp edges, protecting warehouse personnel from laceration risks.
STEP 08
Pickling & Phosphating
An 8-stage chemical immersion line cleans scale and deposits a dense zinc-phosphate anti-corrosion barrier.
STEP 09
Electrostatic Coating
GEMA automatic powder spray booths coat parts with 60–80μm thermosetting epoxy-polyester cured at 200°C.
STEP 10
QC & Export Packaging
Batch micrometer checks, cross-hatch adhesion testing, strapping with edge-protectors for safe ocean shipping.
The Heda Advantage
Why Swiss Logistics Operators Import Directly from Heda Shelves
Eliminating domestic distributor markups while securing European-grade engineering certifications directly from our 323,000 sq ft manufacturing campus.
Full SIA & EN Calculation
We supply complete CAD structural calculations, node elasticity matrices, and deflection figures ready for local Swiss engineer verification.
Container-Optimized Bundles
Our engineers calculate high-density nesting patterns inside 40ft High Cube containers, minimizing dead space and lowering freight cost per pallet position.
Certified European Steel
We hold active ISO 9001:2015, CE Marking for structural steelwork, and RoHS chemical testing, guaranteeing long-term metallurgical reliability.
Rapid Design Turnaround
Send your warehouse architectural DWG or PDF floorplan today and receive comprehensive 2D CAD layouts and 3D isometric designs within 24 hours.
Clear Regulatory Guidance
Frequently Asked Questions by Swiss Procurement Teams
Everything you need to know about customs clearance, transport corridors, static conformity, and material handling equipment compatibility.
How are shipping logistics and customs handled from China into landlocked Switzerland?
Shipments departing our Guangzhou factory are loaded into 40-foot High-Cube maritime containers and routed via major European ocean ports: either Rotterdam, Antwerp, or Hamburg. From there, cargo moves seamlessly into Switzerland via two proven intermodal transport methods: (1) Rhine River barge container freight directly arriving at the Port of Switzerland (Schweizerische Rheinhäfen in Basel-Kleinhüningen or Birsfelden), or (2) bonded rail shuttle directly into Swiss terminals (e.g., Rekingen, Frenkendorf, or Aarau). We provide complete export documentation, including Bills of Lading, Packing Lists, Certificates of Origin, and commercial invoices under Swiss customs tariff heading HS 7308.90. We accommodate FOB, CIF, or DDP terms.
Does Guangzhou Heda Shelves racking satisfy Swiss SUVA safety and EN standards?
Yes. Our structural pallet racking systems are engineered in accordance with EN 15512 (Steel static storage systems – Adjustable pallet racking systems – Principles for structural design) and comply with the mechanical safety directives required by SUVA (Schweizerische Unfallversicherungsanstalt). All beam levels include dual zinc-plated safety lock pins capable of resisting an upward vertical dislodgement force exceeding 5 kN. Furthermore, column guards, aisle protectors, and load signage conforming to EN 15635 are provided with each installation.
What forklift mast and fork configurations are required for Double Deep racking?
To service the second (rear) pallet position, your warehouse must be equipped with specialized Material Handling Equipment (MHE). Common options used throughout Switzerland include: (1) Deep-Reach Trucks with hydraulic pantograph mechanisms (scissor-reach attachments), or (2) Telescopic Fork Reach Trucks (such as those manufactured by Linde, Jungheinrich, or STILL). In high-throughput operations, camera systems integrated into the fork carriage with laser height indicators are recommended to maintain rapid cycle times at levels above 7 meters.
Are Heda Double Deep racks tailored specifically for standard EPAL Euro pallets?
Yes. Standard Swiss operations rely on EPAL 1 Euro pallets (800 × 1,200 mm) and EPAL 2 industrial pallets (1,200 × 1,000 mm). Our Double Deep frame depths are engineered with precision spacings (typically 1,050mm to 1,100mm frame depths with 200mm to 300mm row spacer ties) to ensure correct pallet overhang (50mm front and rear). This setup maintains the mandatory 100mm flue space between pallet loads required by Swiss cantonal fire safety regulators (Vereinigung Kantonaler Feuerversicherungen - VKF).
Can Heda Shelves assist our Swiss structural engineers with seismic verification?
Absolutely. If your facility is located in an active Swiss seismic sector—such as Seismic Zone Z3b (Upper Valais) or Zone Z3a (Basel region) under SIA 261—our structural engineering department provides raw cross-sectional section modulus ($W_x, W_y$), moment of inertia ($I_x, I_y$), steel yield strengths ($f_y$), and base-connection moment capacities. Your local Swiss engineering office (Bauingenieur) can directly input these values into their structural modeling software for fast municipal approval.
Accelerate Your Warehouse Capacity: Request an Engineering Layout
Connect directly with our senior racking engineering specialists. Share your building layout, floor clearance, and SKU pallet specifications to receive an itemized factory-direct quote and structural CAD drawing within 24 hours.
- 24-Hour CAD & 3D Isometric Design
- Complete EN 15512 Load Calculations
- Basel / Rotterdam Intermodal Freight Plans
- Factory-Direct Tier 1 Pricing
Send an Inquiry
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